Peugeot 206 GTI

Intake hose

How to remove the front brake pads and disks?

The following instructions are regarding how to remove and the front brake pads and (eventual) brake disks.

 

These can be used for people who want to change their own brakes. The rear brakes are not in this “How to” because it is too tricky and it needs special tools. And the change interval of the rear is about every 80,000 km and the dealer does this in half an hour.

 

Click on the images to enlarge.

           

1.       Jack up the car, use an additional stand and remove the wheel.

 

 

2.       Push (with the help of a large screwdriver as a pivot arm) the piston as far as possible back in the caliper.

 

 

 

3.       Remove the bottom M6x20mm bolt, which is holding the caliper fixed to the slider pin.

 

 

4.       Open the caliper by turning it along the upper slider pen. Take out the pads, clean the contact point and put the new pads in. Apply copper grease if you think it’s necessary.

I just don’t like the combination of brakes and grease, but that’s personal. The cars leave the factory without, but some mechanics do apply, some don’t. You choose, but be carefull.

 

 

If you want to continue taking the disks off, wait with point for until the disk has been replaced.

5.       Remove the upper M8x20mm bolt and gently put the caliper in a free hanging position from the brake hose.

 

 

6.       Remove the M10x20mm bolts fixing the anchor-brace to the upright.

 

 

7.       Remove the two M6-Torx30 bolts, which fix the disk to the hub.

 

 

8.       After a couple of years of bonding the disk needs some convincing to give up its attachment with the hub. Use a plastic (not rubber or steel) hammer to knock it loose with some well aimed hits.

 

 

 

 

9.       Before fitting the new disk, clean the face of the hub with a steel brush and apply a little (!) copper grease, to prevent things sticking in the future.

 

 

 

10.   Put everything together in reverse order (apply a bit of “Lock-tite” to the M10 and M8 bolts and keeping the following torques in mind:

The M10x20 mm bolts with 80Nm (or as tight as possible with a hand tool)

The M8x20 bolts with 30Nm (or hand tight plus 30 degrees)

The M6 Torx bolts hand tight

 

 

 

 

Van

 

© 2003-07-27 The Peugeot 206 GTi page. http://206gti.net

 

 

Home
206GTI.net Home
206gti.net FAQ
Yahoo! 206GTI Mailing List

206GTIs in WA
206GTIs in NSW
206GTI.net Stickers
Video/Pictures
VIC Drive 07/08/05
NSW Drive 25/07/04
VicRun 18/07/04
Bathurst 23/05/04
Peugeot Experience 14/05/04
Schlumpf Collection 14/05/04
Adelaide Drive 26/04/04
Easter Melbourne Drive 11/04/04
WA Drive 21/02/04
Sydney Drive 01/02/04
WA Drive 30/11/03
Sydney Drive 19/10/03
WA Drive 28/09/03
WA Drive 20/07/03
Sydney Drive 08/06/2003
Melbourne Drive 08/06/2003
WA Drive 04/05/2003
Vic Drive22/02/2003
WA Track Day 16/02/2003
Perth Drive 09/02/2003
Sydney Drive 9/02/2003
Perth Drive 16/11/2002
Sydney Drive 3/11/2002
Melbourne Drive 27/10/2002
Sydney Motor Show 2002
Perth Drive 29/09/2002
Adelaide Run 11/08/2002
Adelaide Run 21/07/2002
Canberra French Car Day 14/07/02
Victorian Run 31/3/2002
Canberra Run 10/030/2002
Victorian Run 17/2/2002
Adelaide Run 3/2/2002
Track Day 30/9/2001
206 Escapade Concept Pics
206SW Concept Pics
MMC's Car
Ownership
Changing the Gearbox Oil
PVL's gearbox notes
What lights where
Removing Door Trim
DIY Oil Change
Taking the Lower Console Apart
Changing Licence Plate Lights
Intake Modifications
'04 Tweeter Change
Changing Front Pads and Discs
Taking off the front bumper
How to check the Throttle Cable
How to Remove the outside mirror
Inside the Key
How to remove the air intake
Changing your airfilter
DIY OEM Phone holder Install
How to fix the buzzing at 2800rpm
How to change the Aircon lights
MY02 Changes
Taking Delivery Hints
Tips on things to check and note before delivery
Performance and the 206GTI
Notes on improving the performance of the 206GTI
Known 206 Problems
On Wildgust's site in the UK
Audio
RD3 External Amp
Notes on the 206GTI Stereo
What you get and how to replace it!
Damien's Stereo
Shaun's Stereo
Changing the Front Speakers
How to Change the Front Speakers
Changing the Rear Speakers
How to Change the Rear Speakers
SimonC's Rear Speaker HOWTO
Shaun's Adventures in 206 Hifi
Upgrading the 2040 Head Unit
DIY Parcel Shelf
Suspension
Ben's Eibach Suspension
Yokohama A539 Review
Brakes
Brake Upgrade
Quick Shifts
Tim Installs a Griff QS
More Griff QS Install
DIY 206 Quickshift
Body
John's DIY Mesh Grill
How to Change Front Globes
Performance
DIY Filter Heat Shield
Esscargo
Esscargo/Northshore Rallysport do some cool kits for the Pugs
L.A.D. Motorsport
Well known UK Peugeot Tuners
SuperChips Denmark
Have a webpage on the K&N 57i for the 206GTI.
PiperCross
Make Induction Kits
Ecosse Peugeot UK
Sell a variety of bits, specifically the Pipercross induction kit
Australian Peugeot Performance and Styling Parts
PugSport
Auto Paris
Melbourne based Parts (Devil, Black Diamond etc) and Pug servicing
Griffiths Engineering
UK suppliers of Pug Short Shift Kits
Owners Reviews
PVL's 206SW GTi Review
Richard's Review of his 02 Spec Car
Andrew MacPherson's Review of his new Oz Spec Car
Russell Ayling's Review of his Oz Spec Car
Jim's Review of his new HK Spec Car
Jim's Review of the K&N 57i Induction kit
Waynes's Review of his HK Spec Car
Wildgust's 206GTI (owner) review
Rally News
Peugeot 206WRC Team
Rally-Live!
Rally News and Live Times
Peugeot Lion Fan Site
Clubs and Peugeot Info
206GTI.net Home
Australia/NZ Peugeot Clubs
Peugeot Car Club of WA
Peugeot Car Club of SA
Peugeot GTI Club
They've have an Oz division now
Nick's Australian 306GTI-6 Site
Nick's the Australian representative of the UK Pug GTI Club!
Peugeot Resources WorldWide
Yahoo Peugeot 206 club
Darren's 206GTI WebPage
Simon's 206Group Page
Peugeot Logic Oz Technical Info
Peugeot
Peugeot Australia
A hidden 206 Gallery
Peugeot UK GTI Site
Check the WallPaper under goodies!
Peugeot Worldwide
Reviews - Magazines
Drive's Review 25/11/1999
Drive's Review 12/20/1999
YellowPages Online's Review
Another NineMSN Review
Motor's Australian 206GTI review
Motor's 206GTI vs Honda VTiR vs Proton Satria GTI
Which Car Austalia 206GTI review
NineMSN Carpoint's Peugeot 206GTI Car Info
NineMSN Carpoint's 206GTI Gallery
AutoSpeed.com's 206GTI Review
UK FleetNews 206GTI Review
Non-Online Articles List
AutoWeb.com.au Peugeot News


More Autoweb.com.au Peugeot News ...
Subscribe to peugeot-206gti
Powered by www.egroups.com
Google

Search WWW
Search 206gti.net

My email address is: mmc@206gti.net.