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   The
  following instructions are regarding how to remove and the front brake pads
  and (eventual) brake disks. 
    
  These
  can be used for people who want to change their own brakes. The rear brakes
  are not in this “How to” because it is too tricky and it needs special tools.
  And the change interval of the rear is about every 80,000 km and the dealer
  does this in half an hour. 
    
  Click
  on the images to enlarge. 
               
  
   
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     1.       Jack up the car, use an additional
    stand and remove the
    wheel.  
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     2.       Push (with the help of a large
    screwdriver as a pivot arm) the piston as far as possible back in the
    caliper. 
      
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     3.       Remove the bottom M6x20mm bolt, which
    is holding the caliper fixed to the slider pin. 
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     4.       Open the caliper by turning it along
    the upper slider pen. Take out the pads, clean the contact point and put
    the new pads in. Apply copper grease if you think it’s necessary. 
    I just don’t like the combination of
    brakes and grease, but that’s personal. The cars leave the factory without,
    but some mechanics do apply, some don’t. You choose, but be carefull. 
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     If you want to continue taking the
    disks off, wait with point for until the disk has been replaced. 
    5.       Remove the upper M8x20mm bolt and gently
    put the caliper in a free hanging position from the brake hose. 
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     6.       Remove the M10x20mm bolts fixing the
    anchor-brace to the upright. 
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     7.       Remove the two M6-Torx30 bolts, which
    fix the disk to the hub. 
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     8.       After a couple of years of bonding the
    disk needs some convincing to give up its attachment with the hub. Use a
    plastic (not rubber or steel) hammer to knock it loose with some well aimed
    hits. 
      
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     9.       Before fitting the new disk, clean the
    face of the hub with a steel brush and apply a little (!) copper grease, to prevent things sticking in the
    future.  
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     10.   Put everything together in reverse
    order (apply a bit of “Lock-tite” to the M10 and M8 bolts and keeping the
    following torques in mind: 
    The M10x20 mm bolts with 80Nm (or as
    tight as possible with a hand tool) 
    The M8x20 bolts with 30Nm (or hand tight
    plus 30 degrees) 
    The M6 Torx bolts hand tight 
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  Van  
    
  ©
  2003-07-27 The Peugeot 206 GTi page. http://206gti.net  
    
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